This thread has been locked.

If you have a related question, please click the "Ask a related question" button in the top right corner. The newly created question will be automatically linked to this question.

UCC28631: UCC28631 PSR Design: No output on Aux winding (15V) and Secondary (19V) when powering MCU from Aux

Part Number: UCC28631

Hello TI team,

I am using UCC28631 in a PSR flyback power supply design.
In my transformer design:

  • The auxiliary winding output is 15 V
  • The secondary winding output is 19 V

I encountered the following issue during hardware testing:

  1. When there is no external power load connected to the 15 V auxiliary winding, the 19 V secondary output is stable and normal.
  2. When I add an external load of about 2–3 W to the 15 V auxiliary winding (for example, powering an MCU), all outputs collapse, including:
    • the 15 V auxiliary winding output
    • the 19 V secondary winding output

So the current experimental phenomenon is:

  • No load on auxiliary winding (15 V) → secondary output (19 V) works normally
  • Add 2–3 W load on auxiliary winding (15 V) → all outputs become 0 V

I would like to ask:

  1. In a UCC28631 PSR flyback design, is it acceptable to use the auxiliary winding to supply an external power load of 2–3 W, such as an MCU?
  2. Could this issue be related to:
    • VDD UVLO / restart
    • insufficient auxiliary winding load capability
    • poor cross-regulation between auxiliary winding and secondary winding
    • VSENSE sampling disturbance caused by loading the auxiliary winding
  3. Does TI recommend that the auxiliary winding in this kind of design be used only for controller bias supply, instead of directly powering external loads?
  4. Which signals should I check first to identify the root cause?
  • Hello,
    We have received your post and the investigation will take some time.
    Thanks for your patience.

  • Hello ,   

    1. In a UCC28631 PSR flyback design, is it acceptable to use the auxiliary winding to supply an external power load of 2–3 W, such as an MCU?----'Aux winding' name itself means that it is just for providing bias to ICs.
    2. Could this issue be related to:
      • VDD UVLO / restart
      • insufficient auxiliary winding load capability
      • poor cross-regulation between auxiliary winding and secondary winding
      • VSENSE sampling disturbance caused by loading the auxiliary winding-----to answer this, need to check waveforms of pins and it seems that aux winding power capability is not sufficient to meet 2-3W power demand.
    3. Does TI recommend that the auxiliary winding in this kind of design be used only for controller bias supply, instead of directly powering external loads?----its practice to use aux winding for providing biasing to controller
    4. Which signals should I check first to identify the root cause ?----can check the VDD, CS, VSENSE(can probe between two diode connection), Aux winding, DRV and also power capability of aux winding.

    can you also check that whether removing load from aux makes circuit work normal and Vout is returned back to their original 15V and 19V regulated values ?

    can check leakage inductance between sec and aux winding.