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LM5143: Switch component failure while operating and jumping votage appear in output.

Part Number: LM5143
Other Parts Discussed in Thread: CSD18540Q5B, LM5137

Hi,
I am using the LM5143 in a DC/DC converter with an input voltage range 0-60V and an output of 24V. I have conducted a load test under the condition of 36V input and 24V/45A output, and the converter performed well and met all design goals during normal operation.

However, not for long, as the operating temperature increases, the output voltage starts to drift. Eventually, the high-side MOSFET of Channel 2 failed. After removing the failed high-side MOSFET of Channel 2, the remaining Channel 1 works perfectly and can stably output half of the full power of the dual-channel configuration.Is this faliure occur because of high temp?

IMG20260408185217.jpgIMG20260408185212.jpg

The switch component is CSD18540Q5B. I checked the failed MOSFET with an scope after removal, and the test result showed a short circuit between the G,D,S pins, but I cannot determine the root cause of this failure.Also,when I adjust the feedback potentiometer,sometimes this failure also occurs.
After this, I replaced the failed MOSFET with a new one. When there is no load, the output voltage jumps abnormally (I have verified that the feedback circuit is functioning properly as a votage divider).

Once a load is connected, the new replaced MOSFET immediately becomes extremely hot and shoot-through occurs. I replaced it with another new one again, but the same issue persists: when a 100W light load is connected, the MOSFET gets extremely hot quickly and fails, accompanied by a loud noise. Up to now, this problem has caused the failure of a dozen CSD18540Q5B MOSFETs.
 
I have attached the schematic and PCB layout of my design for your reference.
 
Please help me analyze the root cause of this MOSFET failure and the abnormal output voltage issue? Thanks!
Best regards,

SCH_Schematic2_2026-04-10.pdf

PCB_PCB2_2026-04-10.pdf

image.png

  • Hello, we have received your case and the investigation will take some time. Thank you for your patience.

  • 你好,

    此处电流非常大。请发送一份已填写完毕的快速入门计算器文件,以便我们检查损失情况。

    https://www.ti.com/tool/LM5143DESIGN-CALC

    问候,

    蒂姆

  • Hello,

    Here's the design calculator and a few videos for your analysis.

    0284.LM(2)5143-Q1 quickstart design tool - revB2.zip

    1.Load Test

    .

    2.Hiccup OCP

    3.Jumping Votage After Failure

    4.SW Node In Light Load After Failure

    5.Mosfet High Temperature

  • 你好,

    22.5A/相的电流非常大。在Fsw = 500kHz时,高侧MOSFET会产生过大的散热。请在快速入门文件中输入正确的MOSFET参数,以便准确估算功率损耗。CSD18540 FET的Qrr值也很高,因此会增加高侧FET的损耗。此外,请注意输入电容必须非常靠近FET。可参考LM5137 EVM的布局。

    更重要的是,您需要强制冷却——气流和/或散热片——来控制 FET 的功率损耗。如有必要,可以考虑采用四相供电。

    问候,

    蒂姆